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  Care & Repair - Drivetrain

In this section we'll address common maintenence and repair issues. For more advanced procedures we recommend you either see your local bicycle mechanic or consult a good bike repair manual. Table of contents includes page-jump links:

General Maintenance:
   • Before the Ride
   • Keeping it Clean
   • Storage
   • Tune-ups
Drivetrain:
   • Front Derailleur
   • Rear Derailleur
   • Chain
   • Gears
Brakes:
   • V-Brakes
   • Disc Brakes
   • Sidepulls (Road)
Wheels:
   • Truing
   • Spokes
   • Rims
Tires:
   • Selection
   • Tire Pressure
   • Flats
Cockpit:
   • Saddles
   • Pedals
   • Handlebars & Stems
   • Grips & Tape
   • Seatposts

 

Drivetrain:

Front Derailleur - Tuning front derailleurs can be a bit tricky. They are, at best, a comprimise between sharpest shifting and most range. The front derailleur cage that surrounds the chain must be positioned near the chain when it's on the smallest cog so that the cage can effectively push the chain over to the next cog when shifting. With this positioning of the cage you may encounter some chain rub when it is on the smaller cogs in the rear. Technically, Shimano shows certain front/rear combinations as unusable. However, in practice most riders will adjust their front derailler for the best comprimise between effective shifting and least chain rub. There is a certain range of balance of these aspects that allows some personal preference. For example, you may find that you will only occasionally use smallest front cog in combination with the largest rear cog (this is the lowest gear ratio available on your bike) and therefore can accept a little more chain rub in with that combination in order to make front shifting a little quicker.

To tune front derailleur:
  1. Place chain on smallest cog (farthest inboard) and give shifter a few extra clicks to be sure all cable is out.
  2. Loosen cable from cable clamp on derailleur. This will allow you to set derailleur cage without influence from cable.
  3. Use stop-limit screw to set the position of the derailleur cage. Careful, on some derailleurs this is the inboard screw and others it is the outboard one (all should have 2 screws, but position varies).
  4. Now, reattach cable and tension just ot the point of being taut. Check shifting. If it won't correctly, you may need to re-position the cage or adjust cable tension. It's a good idea to try shifting with the chain on different rear cogs. The front may not shift as well with the chain on different sections of the rear cogset.
  5. Shift out to the largest cog and check outer stop limit. Again, stop-limit screw is in different position on diffent models. Outer stop limit should be set to allow easy shifting onto outer cog, but prevent overshifting that would cause the chain to go past the cog.

Rear Derailleur - Once stop limits are set they rarely need to be changed. Ghost shifting or skipping over a gear, especially on the rear, is usually a matter of the cable loosening up a bit. Your cable will stretch during break-in (the first month of so). If you start experiencing problems with shifting again, it's probably because of this. Taking slack out of the cable will usually solve shifting problems once the stop limits are set. Barrel adjusters will work to a point, but you may need to pull more cable through the clamp when all available adjustment range on the barreladjusters is used. Make sure you run the barrel adjusters all the way in before pulling more cable so you have all that extra adjustment room if you need it afterwards.

To tune rear derailleur:
  1. Shift to smallest cog. Again, make sure all the cable is out by clicking the right shifter's trigger a few times.
  2. Detach cable at clamp on rear derailleur.
  3. Set outer stop limit with inner adjustment screw. You should be able to look from behind and line-up the cog with the pulley on the R/D.
  4. Reattach cable - similar steps top F/D - taut cable, but not to the point of pulling the R/D towards the next cog
  5. Shifter all the way up to the largest cog. Be careful when you get to the last one to make sure you don't overshift and put the R/D into the spokes (could happen if the inner stop limit adjustment screw has been changed).
  6. Use outside adjustment screw to set inner stop limit. Push on the side of the R/D to make sure it goes not further than the large cog (you could actually do this step while the cable is off in step-3 if you can hold the R/D all the way over).
  7. Any minor adjustment at this point should simply be a matter of tensioning the cable a little more if it needs it.

Chain - Coming Soon!

Gears - Coming Soon!

For further assistance see: http://www.parktool.com/repair/

 


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